The Stud and Track Roll Forming Machine is an advanced piece of equipment designed for the efficient production of metal studs, tracks, and omega channels, commonly known as drywall channels. These channels are widely used in the construction industry to create lightweight, strong, and durable wall and ceiling frames. This roll forming machine offers high-speed operation, precision, and flexibility, making it an ideal solution for mass production.
Key Features of the metal Stud machine and Track Roll Forming Machine
- Dual Functionality: The machine can automatically switch between producing studs and tracks based on the width of the material being fed into the machine. Wider material produces studs, while narrower material forms tracks.
- Fully Programmable Punching: Both studs and tracks can be programmed to include pre-punched holes for easy assembly, saving time on post-production operations.
- Automation Control: The machine operates with Mitsubishi or Siemens control systems, ensuring precision and reliability. The automated system simplifies the production process, reducing manual intervention and increasing efficiency.
- Multi-Profile Production: The machine can produce a wide range of drywall channel profiles, including studs, tracks, and omega channels, used in economic wall and ceiling frame construction.
Advanced Technology for Optimal Performance
The Stud and Track Roll Forming Machine is fully automated and designed for high-speed production. With a maximum production speed of up to 120 meters per minute, it ensures quick and efficient manufacturing of drywall channels, suitable for large-scale construction projects.
Work Flow:
- Double Head Uncoiler: Allows for quick coil changes, minimizing downtime and increasing productivity.
- Automatic Size Adjustment: The rollers automatically adjust to accommodate different sizes of material, reducing the time needed for manual adjustments.
- Non-Stop Punching and Cutting: High-speed punching and cutting without stopping the machine ensures smooth operation and high-quality results.
- Automatic Stacking and Packing: After production, the machine automatically stacks and packs the finished products, streamlining the entire process.
Main Technologies Used
- Double Head Uncoiler: For quick and efficient coil changeover, reducing production interruptions.
- Automatic Roller Adjustment: The rollers automatically adjust the distance between them based on the material thickness, ensuring accurate forming of studs and tracks.
- Non-Stop Punching and Cutting: The machine’s energy tank system enables continuous punching and shearing, providing precise and burr-free cuts.
- Servo Motor Control: Servo motors are used for precise tracking and shearing, enhancing production accuracy.
- Adjustable Embossing Rollers: The machine comes with customizable embossing rollers, allowing for the production of unique designs and ribbed patterns.
Work flow for automatic stud & track machine
Advantages of the Stud and Track Roll Forming Machine
- Fully Automatic Size Adjustment: The PLC system allows for fully automated adjustments of the roller distance, making size changes quick and efficient.
- Durable and Long-Lasting: The machine is equipped with an oil-drop system that cools the rollers during operation, extending their lifespan.
- Fast Production Speed: With gearbox transmission and dual-motor main transmission systems, the machine can operate at speeds ranging from 25 to 120 meters per minute.
- Customizable Profiles: The machine can easily switch between different profiles by adjusting the spacers or using a cassette-type change system, saving both time and costs.
- High-Quality Shearing: The servo motor ensures clean, precise cuts with no burrs, improving the overall quality of the final product.
- Energy-Efficient Non-Stop Operation: The energy tank system allows for continuous punching and shearing, making the production process smoother and more energy-efficient.
Applications of the Stud and Track Roll Forming Machine
- Drywall Construction: The machine produces metal studs and tracks that are essential for creating wall and ceiling frames in drywall construction. These channels are widely used for their strength, lightweight nature, and ease of installation.
- Gypsum Board Systems: Studs and tracks manufactured by this machine are ideal for supporting multiple layers of gypsum board, providing robust wall and ceiling solutions.
- Commercial and Residential Buildings: Metal studs and channels are frequently used in both commercial and residential construction projects due to their durability, versatility, and cost-effectiveness.
Why Choose Our Stud and Track Roll Forming Machine?
- Precision: The servo motor and non-stop punching system ensure that every stud and track produced is of the highest quality, with exact dimensions and clean cuts.
- Efficiency: With a production speed of up to 120 meters per minute, the machine allows manufacturers to meet high-volume demands quickly.
- Cost Savings: The machine’s automatic features and quick changeover capabilities help reduce labor costs and increase overall production efficiency.
- Durability: Designed with high-grade materials and advanced cooling systems, the machine is built to last and can withstand continuous operation.
The Stud and Track Roll Forming Machine is a state-of-the-art solution for the mass production of drywall channels, offering unmatched speed, efficiency, and versatility. Whether for small-scale construction projects or large commercial developments, this machine provides reliable, high-quality results every time.
