Peru -TR4 Roll Forming Machine

Recently, our company successfully reached a cooperation with a Peruvian customer, who ordered a high-performance TR4 roll forming machine.
When visiting our production workshop, the customer gave high praise to the following aspects:
Advanced production line: The manufacturing process of the equipment demonstrates our strict control of details and high standards for quality.
Technical strength: The customer fully recognized the core technical features of the TR4 roll forming machine, including its high-precision forming, stable operating performance and efficient production capacity.
Service professionalism: From technical questions to customized solution design, our team demonstrated a professional and meticulous service attitude to relieve customers’ doubts.

1.One machine can produceTR4 sheet
2.Coil width is 1220mm
3.The voltage of this machine is 380V,50HZ,3P,not same as normal Peru customer!

The pictures for the finished product:

The pictures for the finished product

The profile drawings:

The profile drawings

The components of the machine:

No.NameQuantity
1Manual Decoiler1 set
2Main roll former1 set
3PLC Control system1 set
4Hydraulic system1 set
5Product Run-out table1 set

The technical specifications of the machine:

ItemNameSpecifications
1Raw materialGalvanized steel and Pre-painted steel
2Raw material thickness0.28-0.4mm(thickness range shouldn’t be too big)
3Decoiler5T manual decoiler
4Roller station14 stations
5Roller material45# steel with quenched treatment
6Shaft diameter80mm
7Shaft material45# steel with tempered
8Transmissionby chain
9Motor power5.5kw
10Machine frame350H steel welded
11Cutting typeHydraulic cutting
12Hydraulic power5.5kw
13Cutting blade materialCr12 with quenched treatment
14Cutting tolerance+/-1mm
15Control systemPLC
16BrandPLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

Key Features of Our Machine

  1. Decoiler
    • Available in both manual and hydraulic options to suit different budgets and production needs.

Manual decoiler

  1. Roll Forming Machine
    • Machine Frame: Constructed from 350# H steel with a central beam support for enhanced stability.
    • Transmission: Double-chain transmission ensures smooth and reliable operation.
    • Shaft Diameter: 80mm solid shafts for durability and high performance.
    • Roller Material: High-grade 45# steel with a chrome-plated surface for improved hardness and wear resistance.
    • Double-Layer Machine: Equipped with a clutch device that allows independent operation of the upper and lower layers. This feature minimizes roller wear and extends the machine’s lifespan.

Roll former Roll former

  1. Cutter
    • Designed with a robust 4-pillar cutter frame for stability.
    • The cutting mold is made of Cr12MoV steel with quenched treatment, ensuring high cutting precision and durability.
  2. Control System
    • Uses renowned brands like Delta, Siemens, Omron, Schneider, and Mitsubishi.
    • Customizable to incorporate customer-preferred brands for seamless integration.
  3. Hydraulic System
    • All hydraulic stations are equipped with fan cooling systems, effectively reducing coil temperatures during prolonged use or operation in hot climates.